A Tameside factory worker had to have part of his left leg amputated after he was struck by an 850kg metal frame being delivered to a plant in Glossop, a court has heard.
Two firms have been ordered to pay nearly £50,000 in fines and costs following an investigation into the incident on 5 January 2012 by the Health and Safety Executive (HSE).
Derby Crown Court heard Vincent Sutton, 49, from Mossley, had been delivering the five-metre long rectangular frame to Delpro Ltd. on the Brookfield Industrial Estate after it had been manufactured by his employer, Russell Fabrications (UK) Ltd.
The frame, known as a skid, had been loaded onto a pickup truck at an angle using an overhead crane and chains, with the top end resting on a supporting bar above the driver’s cab.
When the frame arrived at the Delpro plant, workers lifted it off the truck using the same chains, this time attached to a forklift truck. The chains consisted of two separate sets, one of which was significantly shorter than the other to allow for the angle of the lift.
As they lifted the frame, the shorter chains – attached to the higher side – forced their way out from the hook on the forklift truck. The frame fell around two metres to the ground and landed on Mr Sutton’s left foot.
The damage was so severe that his leg eventually had to be amputated to above the knee for medical reasons.
The court was told neither of the companies had planned how they were going to safely lift the metal frame onto and off the pickup truck, and that both the truck and the lifting equipment were entirely unsuitable for the job.
Russell Fabrications (UK) Ltd. also failed to make adequate arrangements for the metal frame to be transported safely.
Delpro Ltd., which designs and assembles equipment for packaging and printing industries, pleaded guilty to a single breach of the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) by failing to ensure the work was properly planned, appropriately supervised and carried out in safely.
The company, of Peakdale Road in Glossop, was fined £12,000 and ordered to pay £8,735 towards the cost of the prosecution on 27 February 2015.
Russell Fabrications (UK) Ltd., of Wood Street, Ashton-under-Lyne, was fined £11,917 with costs of £13,734 after being found guilty of a breach of the Health and Safety at Work etc. Act 1974 following a trial.